NextSDS Logo
Workplace · Health Hazards

Water Dilution Calculator

Reclassify a hazardous concentrate after dilution with water. Pick the CLP classification from the SDS, slide the dilution percentage, and see the new hazard category live — plus the EMKG skin and inhalation hazard groups for workplace control banding.

How to read this from the SDS

All inputs come from the concentrate's SDS — the dilution itself is the value you enter.

Concentrate's classification
Section 2.1 Hazard identification, classification of the substance/mixture. Add one row for each hazard class listed: Acute Tox., Skin Corr./Irrit., Eye Dam./Irrit., Sens., CMR, STOT, Aspiration. Specific concentration limits (SCLs) are not considered by this simplified scheme.
Dilution percentage
This is the weight percentage of the concentrate in water (not the volume of water added). A 1:9 dilution by mass means 10% concentrate. If you mix one part concentrate with nine parts water by volume and the densities are close, 10% is a good approximation.
Already classified by the supplier?
Product sheet If the product data sheet or the use instructions already classify the diluted solution, use that. This calculator is for when the dilution is not classified by the supplier.
Example A cleaner concentrate is classified Skin Corr. 1, H314 and STOT SE 1, H370. Diluted 1:9 (10% in water): Skin Corr. 1 stays Skin Corr. 1 (band ≥ 5%) and gives skin HD / inhalation C. STOT SE 1 drops to STOT SE 2 (1–10% band) and gives skin HC / inhalation B. Take the worst column-by-column: skin HD, inhalation C.
%
0%
20
40
60
80
100

Slide for a quick read, or type a precise value above. Specific concentration limits from CLP are not applied.

Add at least one hazard and a dilution percentage to see results.

What the calculator does

Step-down classification

For each hazard class, the calculator picks the band the dilution falls into and shows the resulting CLP classification — or "Not classified" if the dilution dropped below the lowest band.

Skin and inhalation groups

Each row also returns a workplace skin and inhalation hazard group. The summary card aggregates the highest group across all hazards in one place.

Boundary cases flagged

Special footnotes for Skin Corr./Eye Dam. (pH), Resp. Sens. (gases), and Aspiration (viscosity) are surfaced inline so you do not have to memorise them.

The hazard groups

Health hazards are split into two parallel scales used by the BAuA EMKG scheme: Skin running HA to HE, and Inhalation running A to E. In both, severity increases from the first letter to the last. The pair feeds the workplace control-banding step where the required protective measures are picked.

Skin
  • HANo special hazard / not classified
  • HBSkin irritation
  • HCSkin sensitisation, STOT category 2 by skin route
  • HDCorrosive, severe acute toxicity, CMR cat. 2 via skin
  • HEVery high hazard via skin (e.g. Acute Tox. 1/2 dermal, CMR 1A/1B)
Inhalation
  • ANo special inhalation hazard / not classified
  • BLow inhalation hazard (e.g. Acute Tox. 4 inhal, STOT SE 2)
  • CModerate (e.g. Acute Tox. 3 inhal, Resp. Sens., STOT cat. 2)
  • DHigh (e.g. Acute Tox. 1/2 inhal, STOT RE 1)
  • EVery high (CMR cat. 1A/1B)

When to use the water dilution calculator

Whenever a hazardous concentrate is diluted with water before use, its CLP classification can change. This tool lets you check the new classification quickly, so the workplace risk assessment, label and SDS for the diluted product reflect reality.

Cleaning concentrates

Industrial and professional cleaners are typically supplied at 100% and diluted at 1:10 to 1:200 in water. Check whether the use-dilution is still Skin Corr. 1 or drops to Skin Irrit. 2.

Disinfectants and biocides

Glutaraldehyde, peracetic acid and quat-based disinfectants are diluted before use. The simplified scheme gives a quick read on the diluted Acute Tox., Skin Sens. and Eye Dam. categories.

Coolants, defoamers, additives

Process-water additives are dosed at 0.1–5%. Many drop below the lowest band entirely — useful to demonstrate "not classified" in the workplace assessment.

Lab-prepared working solutions

Stock solutions diluted in-house need an internal classification. The calculator covers Acute Tox. 1–4, sensitisation, CMR, STOT and aspiration in one place.

Dilution ratios ↔ percentage

Suppliers express dilutions in different ways. Use this conversion as a shortcut between a ratio on the product label and the weight percentage the calculator expects (densities close to water).

Ratio Concentrate Water % (w/w)
1:11 part1 part50%
1:41 part4 parts20%
1:91 part9 parts10%
1:191 part19 parts5%
1:491 part49 parts2%
1:991 part99 parts1%
1:9991 part999 parts0.1%

Frequently asked questions

What is the classification of a 1:10 dilution?

A 1:10 dilution by weight (one part concentrate to nine parts water) is 10% concentrate. Enter 10 in the slider and the new CLP classification appears for every hazard you add. The result depends on the hazard class — e.g. a Skin Corr. 1 concentrate stays Skin Corr. 1 at 10% (the 5% threshold is crossed), while STOT SE 1 drops to STOT SE 2 in the 1–10% band.

Is this for placing chemicals on the market?

No. The underlying scheme (TRGS 201 Annex 2) is a simplified approach for internal workplace classification when supplier data on the diluted mixture is missing. For supply (CLP) classification, run a full assessment per Regulation (EC) 1272/2008.

What about physical hazards?

Dilution can also lower physical-hazard classifications (flammable liquids, self-heating, oxidising, corrosive-to-metals), but the criteria depend on the property. For water-miscible flammable liquids, look up the flashpoint of the diluted mixture (e.g. in the GESTIS database) and reclassify per CLP Annex I §2.6.

My concentrate has a specific concentration limit (SCL) — what now?

This simplified scheme does not account for SCLs. If the concentrate (or any of its components) has an SCL listed in CLP Annex VI or the supplier SDS Section 2.1, the result here may be too lenient. Fall back to the full CLP additivity rules for that hazard.

How is the dilution percentage calculated?

Enter the concentrate's weight fraction in the final solution. A 1:1 dilution by mass is 50%, 1:9 is 10%, 1:99 is 1%. For volume-based mixing the density of the concentrate matters — if it is close to water, the weight % roughly equals the volume %. For dense or light concentrates, calculate the mass ratio directly.

Related tools

Source

The dilution thresholds and the skin / inhalation hazard groups implemented here come from the EMKG (Einfaches Maßnahmenkonzept Gefahrstoffe), a workplace control-banding scheme published by BAuA, the German Federal Institute for Occupational Safety and Health. The specific table is derived from TRGS 201 Annex 2 ("Vereinfachte Einstufung bei Informationsdefiziten").

Disclaimer: Implementation of the EMKG dilution table from BAuA (September 2023), derived from TRGS 201 Annex 2. For workplace use only, not for placing chemicals on the market. Always verify against the current regulatory text and consult a qualified chemical safety adviser when in doubt.